SYSTEM ONLINE

The Autonomous
Welding Super-Cell

Load. Clamp. Inspect. Weld. Unload.
Zero Human Intervention. The only turnkey solution integrating automatic material handling, pneumatic clamping, and machine vision.

MAKE A SIMILAR SYSTEM FOR YOU
Machine Vision Checking

THE CONVENTIONAL ROBOTIC WELDING BOTTLENECK

Half-Automated is
Still Manual.

✖ Manual part picking & placement
✖ Inconsistent manual clamping
✖ Operator fatigue & not catch misalignment in time
Robotic Welding
✖ Manual Unloading

THE SOLUTION

Fully Autonomous
Workcell.

Robotic Part Placement
Automatic Pneumatic Clamping
AI Vision Assurance
Robotic Welding
Robotic Unloading

CORE TECHNOLOGY

Engineered for precision, speed, and absolute reliability.

Robotic Placement
01

Robotic Placement

Robotic Picking from feeder cartridges or conveyer belt. Repeatable accuracy every cycle. Eliminates human error and fatigue.

Pneumatic Clamping
02

Pneumatic Clamping

One-shot locking mechanism. Consistent force distribution. Rapid cycle times with zero manual adjustment.

  • Pneumatic Clamping

  • Turn Sides

  • Laser Weld

  • Pneumatic Clamping

AI Vision
03

AI Vision Assurance

Pre-weld inspection. Checks presence, placement, and orientation. Prevents bad welds before they happen.

Watch Process

WHY IT MATTERS

Transforming your production line with measurable impact.

Lower Labor Cost

One operator can now oversee multiple cells, just reloading part cartridges occasionally.

Higher Throughput

No waiting for someone to load and clamp parts. The cell runs continuously.

Consistent Quality

Robot placement = repeatable positioning
Pneumatic clamping = consistent force
AI vision = error detection

Optional Welding Quality Check

Safer & Less Fatiguing

Operators stay away from hot parts, clamps, and repetitive handling.

TRUSTED BY INDUSTRY LEADERS

"We were struggling to find skilled welders. Kern didn't just automate the welding; they automated the entire loading process. We cut our labor costs by 70% in the first quarter."

JD

James D.

OWNER, APEX FABRICATION OHIO

"I used to go home with back pain every day from loading jigs. Now I just manage the feeders and check the screens. It's safer, cleaner, and I can actually focus on quality control."

MR

Mike R.

LEAD OPERATOR, STRUCTURAL DYNAMICS POLAND

"The AI vision system is a game changer. It caught a misaligned part last week that would have scrapped a $500 assembly. The consistency we're getting now is unmatched."

SL

Sarah L.

QUALITY ENGINEER, TECHNO METALS TEXAS

We deliver a turnkey cell for your specific product.

Initial Commitment

Free Consultation then 30% deposit to start the project.

Part Analysis

Send us samples & requirements.

Design & Build

We engineer custom fixtures, clamping & feeding around your specific welded product.

Validation

Test production video for your approval.

Delivery

Ship complete system ready to integrate.

SYSTEM PRICING

FROM $19,000

(not including robotic arms) Or a total cost of $42,000 ($17000 Welding Robot + $6000 Cobot for Parts Placement. Final cost depends on the specific requirements of the project such as parts size or whether you use your current robotic arms. )

  • Custom Fixture Design
  • Pneumatic System Integration
  • AI Vision Setup
  • Full System Programming
  • One Year of Programming Support + Two Years of Parts Replacement Warranty

We support TIG and MIG welding, as well as laser welding.

For the welding robot arm, you may use your existing system or have us supply one. We offer both conventional 6-DOF welding arms and more cost-effective XYZ+ welding arms.

For pick-and-place robot arms, the selection will be based on the required payload capacity.

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